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Walgreens, the nation’s largest drugstore chain, is currently ranked Number 38 on the Fortune 500 List, and with 7,000 stores planned by the year 2010, is on the verge of the most spectacular growth in its history.

 

Walgreens Distribution Centers strive to find the newest, most efficient and innovative ways to move merchandise from suppliers to the Distribution Center (DCs) and then to store shelves. Walgreens DCs have developed a reputation for doing just that!

 

TTS supports Walgreens Distribution Centers on the following projects:

Maintenance Organization Improvement Initiative

Supporting Walgreens three maintenance performance improvement initiatives, company wide, in their DCs.  The three company wide initiatives are:

 

  • Implementation of a Job Progression Program for maintenance technicians.

  • Establishment and monitoring of Key Performance Indicators for maintenance.

  • Review and enhancement of their Computerized Maintenance Management System (CMMS).

 

To support these initiatives TTS performed the following:

 

  1. Developed a 3-tiered maintenance organization from a flat organization to provide incentive for the maintenance workforce.

  2. Developed Key Performance Indicators (KPIs) using a modified balanced scorecard approach. The resultant KPIs are set to two levels, the DC Level and the Corporate Reporting Level.

  3. Customized an existing CMMS package for specific DC needs.

 

TTS currently provides professional coaching for Distribution Center Engineering and Management to help integrate the changes that are taking place through the new Job Progression Program, the KPIs and the enhanced CMMS system.

 

Job Progression Program

Validated job descriptions for a new three tiered program through observation, interviews, and questionnaires.  This provided a detailed job analysis.

 

Developed Tests from the new job analysis.  Tests were administered to the incumbent maintenance technicians to determine placement of candidates and identify training needs. 

 

The maintenance technician testing and evaluation program was administered at Walgreens DCs around the country. TTS’ experience with Walgreens and with testing and evaluation services made the project efficient, accurate, and cost effective.  The Walgreens testing and evaluation program consists of four parts:

 

  • Written examinations

  • Practical performance tests

  • Self evaluations

  • Team member assessments

 

Key Performance Indicators (KPIs)

An evaluation of the performance of an organization requires comparison to a standard.  This standard is identified by a specific set of Key Performance Indicators (KPIs).  TTS worked with Walgreens Corporate to develop KPIs for the distribution center maintenance organizations.  The KPIs were integrated into the CMMS program to provide monthly reports of performance.   This allows tracking of performance from an overview level comparison of distribution centers and trending of each maintenance organization performance.

 

CMMS Support

 

  • Standardized use of existing CMMS program corporate wide to support key performance indicators.  Trained all personnel on the proper use of the system and maintenance procedures. 

  • Developed reporting structure to generate KPI reports. 

  • Assisted in upgrading of computer network systems to increase efficiency of CMMS. 

  • Coordinated purchasing of CMMS software to standardize throughout Walgreen Company.

 

TTS Training Courses Provided to Walgreens Distribution Centers

 

  • Allen-Bradley 1336 Variable Frequency Drives

  • Allen-Bradley 1391 Digital AC Servo Drive

  • Industrial Electricity for Mechanics/Operators

  • Motors and Motor Controllers

  • Programmable Logic Controllers/RS Logix

  • Troubleshooting Philosophy and Practices

 

Maintenance Consulting

Continuing to play an active role with Walgreens in the following areas:

  • Critical Path Maintenance Planning

  • Maintenance Staff Optimization

  • CMMS coordination

  • Technical interviews for Maintenance Management candidates.

 

  

 

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